面向波浪补偿救援舷梯控制系统的硬件在环测试方法研究
Research on HIL testing method for wave compensation rescue gangway control system
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摘要: 针对波浪补偿救援舷梯控制系统实海测试成本高、环境干扰复杂、安全风险突出等问题,提出一种适用于该控制系统早期开发阶段的硬件在环(Hardware-in-the-Loop,HIL)测试方法。首先,开展波浪补偿救援舷梯控制系统测试需求分析,明确测试内容、评估标准及仿真模型配套范围;其次,构建涵盖海浪环境、船舶六自由度运动、舷梯机构及液压执行机构等多域耦合高精度仿真模型,并据此设计由硬件在环测试台、舷梯控制器及人机交互数字孪生系统组成的一体化HIL测试系统;最后,设计覆盖功能、安全与性能的多维度测试用例及评估方法。该测试方法可在实验室环境下复现真实海洋作业环境,能够在多海况、多工况下完成控制系统功能完整性验证、安全冗余性测试及关键性能评估,大幅降低研发阶段的测试成本与安全风险,缩短系统开发周期,为波浪补偿救援舷梯控制系统的可靠研发提供了高效、安全的测试解决方案。Abstract: To address the problems of high cost,complex environmental interference and prominent safety risks in the real-sea testing of the wave compensation rescue gangway control system,this paper proposes a Hardware-in-the-Loop (HIL) testing method suitable for the early development stage of the control system. Firstly,the testing requirement analysis of the wave compensation rescue gangway control system is carried out to clarify the testing content,evaluation criteria and model supporting scope. Secondly,a high-precision multi-domain coupling simulation model covering wave environment,ship six-degree-of-freedom motion,gangway mechanism and hydraulic actuator is constructed,and based on this,an integrated HIL testing system composed of HIL test bench,gangway controller and human-computer interaction digital twin system is designed. Finally,multi-dimensional test cases and evaluation methods covering function,safety and performance are designed. This testing method can reproduce the real marine operation environment in the laboratory,complete the verification of functional integrity,test of safety redundancy and evaluation of key performance of the control system under multiple sea conditions and working conditions,greatly reduce the testing cost and safety risk in the R&D stage,shorten the system development cycle,and provide an efficient and safe testing solution for the reliable R&D of the wave compensation rescue gangway control system.
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