损伤修复的复合材料夹芯板剩余面内压缩强度特性研究

Residual Compression Performance of Repaired Composite Sandwich Panels

  • 摘要:目的】通过试验与仿真研究了复合材料夹芯板在损伤修复后的剩余压缩性能,并通过参数化分析提出了损伤修复策略以提高其剩余压缩强度。【方法】首先,采用斜切挖补手工糊制工艺制备了损伤修复试件,并开展了修复板与完好板的轴向压缩试验。基于Hashin失效准则、渐进损伤模型、体积硬化模型和内聚力模型,开展了复合材料夹芯板的渐进失效分析,研究了其剩余压缩强度和失效机理。随后分析了复合材料夹芯板打磨斜度、附加层尺寸和补片铺层方向对损伤修复效果的影响。【结果】结果表明,建立的渐进失效分析模型准确模拟了修复后的复合材料夹芯板的损伤演化过程,该模型与试验的极限承载力误差小于7%,修复后的复合材料夹芯板的主要破坏模式为补片脱粘和纤维断裂。【结论】斜切挖补修复工艺可有效恢复复合材料夹芯板的剩余压缩性能,打磨斜度为1:10、附加层直径为补片直径1.2-1.3倍、并且补片铺层方向与母板一致时,修复效果最优。

     

    Abstract: Objectives This study investigates the residual compressive performance of composite sandwich panels after damage repair through experimental and numerical approaches, with parametric analysis conducted to develop repair strategies for enhancing residual compressive strength. Methods Test specimens were prepared using manual scarf repair hand-layup techniques, and axial compression tests were performed on both repaired and intact panels. Based on the Hashin failure criterion, progressive damage model, volumetric hardening model, and cohesive zone model, a progressive failure analysis was developed to examine the residual compressive strength and failure mechanisms. The effects of scarf angle, overlay size, and patch ply orientation on the repair effectiveness were systematically analyzed. Results Results demonstrate that the established progressive failure model accurately simulates the damage evolution process in repaired composite sandwich panels, with less than 7% error in ultimate load capacity between simulation and experiments. The primary failure modes of repaired panels were patch debonding and fiber fracture. Conclusions The scarf repair technique effectively restores the residual compressive performance of composite sandwich panels, optimal repair effectiveness was achieved with a scarf ratio of 1:10, an overlay diameter 1.2-1.3 times the patch diameter, and patch ply orientations consistent with the parent laminate.

     

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