基于多物理场耦合的舰船蒸汽管路抗冲击性能综合评估方法

Comprehensive Evaluation Method for the Shock Resistance Performance of Ship Steam Piping Systems Based on Multi-Physics Coupling

  • 摘要: 【目的】蒸汽管路作为舰船动力系统的重要组成部分,其抗水下爆炸冲击性能直接影响舰船的生存能力与战斗性能。鉴于传统有限元抗冲击分析方法未考虑工作环境因素以及缺乏对冲击下法兰密封性能的研究,提出了一种基于多物理场耦合的舰船蒸汽管路抗冲击性能综合评估方法。【方法】以舰船典型空间蒸汽管路为分析对象,构建“温度-压力-冲击”多物理场耦合有限元模型,开展温度、冲击幅值及螺栓预紧力等多工况条件下的管路时域抗冲击计算与试验验证,对比分析一般响应规律,根据计算所得应力以及垫片压力时域数据综合分析冲击下蒸汽管路结构强度与动态密封性能。【结果】结果显示,所建模型加速度以及螺栓预紧力整体误差小于10%,精度满足工程评估要求;该方法成功预报蒸汽管路在极端冲击条件下,短管路部件法兰过渡部位最大应力大于材料屈服强度,为抗冲击薄弱环节,且垂向连接处法兰在冲击过程中垫片最小接触压力(6.3MPa)低于泄漏临界压力(8.92MPa),存在短时间泄漏风险。【结论】所提综合评估方法可为舰船蒸汽管路抗冲击设计的薄弱环节优化与密封可靠性提升提供一定的参考依据。

     

    Abstract: Abstract:Objectives As an essential component of the ship’s power system, the shock resistance performance of steam piping directly affects the vessel’s survivability and combat capability under underwater explosion impact. Traditional finite element-based shock analysis methods fail to consider environmental factors and lack research on flange sealing performance under impact conditions. A comprehensive evaluation method for the shock resistance performance of ship steam piping, based on multi-physics coupling, is proposed. Methods The analysis was conducted on a ship steam piping system, where a "temperature-pressure-impact" multi-physics coupled finite element model was developed. Shock resistance calculations and experimental validations were carried out under various conditions, including temperature, shock amplitude, and bolt preload. The general response patterns were compared and analyzed. Structural strength and dynamic sealing performance of the steam piping under shock were comprehensively assessed based on the calculated stress and gasket pressure time-domain data. Results The results show that the model's acceleration and bolt preload errors are both below 10%, meeting engineering evaluation requirements. The method successfully predicted that under extreme shock conditions, the maximum stress at the flange transition of short piping components exceeded the material yield strength, identifying a weak point in shock resistance. Additionally, the minimum contact pressure of the gasket at the vertical connection flange (6.3 MPa) was lower than the leakage critical pressure (8.92 MPa), indicating a short-term leakage risk. Conclusions The proposed comprehensive evaluation method provides a reference for optimizing weak points in the shock resistance design of ship steam piping and enhancing sealing reliability.

     

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