便携集成式波浪补偿装置研究综述

A review of portable integrated heave compensation device

  • 摘要:
    目的 海上吊装作业时,波浪补偿装置对保障作业安全和延长作业窗口期意义重大。本研究旨在系统剖析便携集成式波浪补偿装置,结合国内外研究现状,为我国相关研究及装备国产化提供有力支撑。
    方法 通过系统探讨便携集成式波浪补偿装置,详细阐述被动式、自适应式、主动式和混合式波浪补偿装置的工作原理,对比分析其优缺点;深入研究张力补偿、位置补偿和混合补偿在不同海上作业场景下的补偿原理与智能控制算法;分析国际主流产品特点,结合我国实际情况探讨发展现状;总结装置的特性与优势,展望未来研究方向。
    结果 研究发现,各类便携集成式波浪补偿装置在性能、适用场景等方面各有长短;不同补偿目标与海上作业场景紧密适配;国际市场产品成熟度高,而我国在该领域仍处于研发探索阶段。
    结论 该装置未来应朝着结构轻量化、模块化与标准化、稳定性与智能化控制发展,我国需强化技术创新,突破关键技术瓶颈,优化制造工艺,提升材料性能、密封技术和防腐能力,以推动相关装备国产化进程,增强我国在海洋工程领域的竞争力。

     

    Abstract: Heave compensation devices play a crucial role in offshore lifting operations, significantly enhancing operational safety and extending operational windows by mitigating the adverse influences of the marine environment. This paper presents a review of portable integrated heave compensation devices, aiming to provide in-depth insights into this field. Firstly, the paper classifies portable integrated heave compensation devices into four main types: passive heave compensation (PHC), adaptive passive heave compensation (adaptive PHC), active heave compensation (AHC), and semi-active heave compensation (SAHC). PHC is a mechanical system mainly composed of a hydraulic cylinder and a gas-liquid accumulator, which can be approximately equated to a parallel spring-damper system. It does not require a supply of energy and sensors for operation, and it has the advantages of simple structure, high reliability, and low maintenance cost. However, its compensation precision is limited, and it has poor adaptability in complex sea conditions. Adaptive PHC can automatically adjust the system’s spring-constant and damping according to different lifting stages, improving the compensation performance and sea-state adaptability compared with traditional PHC. AHC involves closed-loop control , which uses motion sensors to detect ship motion. Through control algorithms and actuator, it can achieve high-precision compensation. However, AHC requires a large amount of energy input. SAHC combines the advantages of PHC and AHC, requiting less power to maintain adequate compensation compared to a strictly active system, and achieving higher reliability through its ability to switch between passive and active modes. Secondly, the paper elaborates on the compensation objectives of these devices, which mainly including tension compensation, position compensation, and hybrid compensation. Tension compensation can maintain cable tension within a safe range to prevent cable breakage and load loss. This is crucial for applications such as underwater towing, underwater recovery, shipwreck salvage, and marine structure installation. Position compensation focuses on accurately controlling the position of the load to ensure the safety of operations and the accuracy of equipment docking, which is widely used in scenarios like offshore oil platform equipment maintenance, underwater device recovery, and ship-to-ship cargo transfer. Hybrid compensation comprehensively considers multiple state variables to improve the control system's accuracy and anti-interference ability, which is applied in complex situations where the load is severely disturbed and requires precise control, such as topside lifting, splash zone crossing, and landing. Finally, this paper introduces mainstream portable integrated heave compensation devices available internationally and, by analyzing these international devices, offers suggestions for the future direction of research in China. Internationally, companies such as Safelink AS, Cranemaster, Vremac Cylinders, Norwegian Dynamics, and Tensa have developed a series of products that cover various types of heave compensation devices. These products are characterized by high reliability, adaptability to diverse working conditions, and advanced control functions. Meanwhile, through an in-depth analysis of these international products, China's integrated heave compensation devices can be advanced in two main aspects: technological innovation and manufacturing processes. Technological innovation includes optimization of product design, enhancement of functional implementation, and improvement of control strategies. Improvements in manufacturing processes involve material selection, sealing technology, and corrosion-resistant design. In conclusion, this review provides a detailed overview of portable integrated heave compensation devices, which is of great significance for promoting the development of related technologies in China and enhancing the competitiveness of China's offshore engineering equipment.

     

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